"The best knife is the one you have with you when you need it."

3.8.13

warabite-tō Ainu/Emishi sword


I started a year course sword making at Smederij Atelier Alkmaar, in this course they let you work out a basic sword based on a type that existed  in the past.
My choice was a Ainu/Emishi sword(Japan) - Warabite-To.
This sword used by the Ainu is hard to find info about, especially on the internet you have to check everything,  people are just writing things down and have a copy paste behavior.
The Warabite-to fine iron sword differed from anything manufactured in Japan or the continent.
These swords were single bladed and and used for slashing from above, an ideal weapon for a horse mounted warrior.
These swords made their way south to the Japanese who then where influenced by it's design to eventually produce the samurai sword.
What is known is that the design was incorporated by the Japanese in the creation of the later  samurai sword - Tachi.
After a lot of research and drawings with calculations and a  couple of months later i started to make some progress.
The steel i am using to forge the sword out is made from a homogeneous piece of steel in layers that's made out of two different types, a high carbon type of steel and a 15th century Dutch puddle steel/wrought iron.
Before i started to forge the sword we had to make tests and a sort of scale model to see if things would work out before starting for real.
Here are some pictures of the progress and i try to make some updates this year.

Thanx for checking out my blog, take care Igor.
Ainu warrior

Design on paper
 Forging test-Kissaki







Polished with a stone
Yasuri-me/File marks


Start tsuba test forged  red copper
Some wooden sword  scale tests 


Polished on japanese waterstone and etched.


TSuba & Habaki with patina/red copper










Mokume-gane Tsuba1 Nickel/copper/brass






Forged red copper for tsuba 
Tsuba2 red forged copper  with hammer stroke pattern





Start forging Habaki of red copper  for sword


Archaeological find of a Warabite-To




1.6.13

The making of - forging in progress

While i was working on a order of a customer (small mushroom knife) i had the privilege that Inge Tuinier, a great starting photographer,  made pictures of the whole  forging progress i would like to share with you.
Thanx for checking my blog, take care Igor.




First picking out the type of steel what i want to use
Then heat it up til orange and start forging the bar into shape


After roughly having a shape i cut the steel for the right lenght
Forging the point


Forging the handle (full tang) in shape
Checking out shape with the design on paper
Forging the shoulder of the knife

Hammering the finger guard
After cooling down, heath up again for stamping the mark


Placing the mark stamp
After cooling down, drill the pinholes for the scales

Before hardening grind some rough things away

Some fine tuning with a belt sander
Then heath again and harden the knife
Temper the blade






Finished for scales, sanding, polishing.

Picked out some nice tiger striped wood handle scales




Result before working it all out